I've done my best here to make sense of a very complicated subject. I've worn out my antenna books, argued with AI, googled until my eyes hurt and read 30 or more ferrite core datasheets, I feel like I know less now than I did five hours ago! go figure.. I dont care if I never see another balun again!! :-)
Antenna design, along with RF transformer and choke design, looks simple at first glance. The reality is very different. Part of the problem is that a lot of what you can buy has no markings at all, or is sealed in black resin, so you're left guessing what's inside. That's what this guide is for: working out what you've got using a NanoVNA and a few bits from the bench.
I'm sure I've got some things wrong or over-simplified them. If you have deep and meaningful knowledge of antennas or RF transformers and chokes, I'd love your input. What I've taken away from researching this is that "every day is a school day!"
Gaz
What you need
This guide identifies an unknown balun or unun using basic bench gear and a NanoVNA: the core, the turns, the ratio, whether it is a voltage or current type, and the wire.
- NanoVNA (or any VNA) with SMA cables and a 50 Ω calibration kit
- Digital calipers for the core size and wire diameter
- Oscilloscope and a signal source at about 1 MHz
- Non-inductive resistors: 50 Ω, 100 Ω, plus the load values in the ratio table further down
- A dummy load rated for the power you want to test at
- Multimeter with a continuity buzzer
Safety first
RF at power can burn skin and damage a NanoVNA, so test at low level first and only step up into a dummy load.
- Never touch the unit or the load while transmitting.
- Disconnect the NanoVNA before any transmitter is connected. RF power can destroy its input.
- A dummy load runs hot. Let it cool and keep it on a heatproof surface.
- The high side of a 49:1 or 64:1 carries high voltage: 100 W into 2450 Ω is about 500 V RMS, so keep fingers and loose leads away.
- Use a transmitter only for the power test (check 9), and only into the dummy load.
Test jig and NanoVNA calibration
Short leads and a proper calibration matter most at high impedance, so build a jig and calibrate before you test any unit.
- Build a jig: an SMA or BNC connector with binding posts for the unit's terminals, with the leads as short as possible.
- Calibrate at the end of the cable, using open, short and load (plus through for loss) over 1-30 MHz.
- Use the same cable and jig for every unit, and recalibrate if you change the sweep range.
- Check the calibration on a known 50 Ω resistor. It should read very close to 50 Ω.
- Treat NanoVNA readings above a few hundred ohms as approximate and confirm them by counting turns.
- Make load resistors from several low-inductance resistors in series or parallel, for example 4 × 51 Ω for about 200 Ω.
Plain-English glossary
A balun joins a balanced circuit (like a dipole) to an unbalanced one (like coax). An unun joins two unbalanced circuits. Either can also change impedance.
| Term | Meaning |
|---|---|
| Balun | Balanced to unbalanced, e.g. dipole to coax |
| Unun | Unbalanced to unbalanced, e.g. end-fed wire to coax |
| Ratio | How far it steps impedance, e.g. 4:1 turns 200 Ω into 50 Ω |
| Voltage type (Ruthroff) | Forces equal voltage on both output terminals |
| Current type (Guanella) | Forces equal current in both output terminals; transmission-line windings |
| Common-mode choke | Blocks stray current flowing on the outside of the coax |
In this guide the input is the coax side, with one signal wire and a shield, and the output is the side with two terminals that go to the antenna wires. I label the two output terminals A and B.
Ratio and turns table
Impedance ratio is the turns ratio squared, so a 2:1 turns ratio gives a 4:1 impedance ratio.
| Impedance ratio | Turns ratio | High-side load for a 50 Ω input | Low-side reading with 50 Ω on the high side |
|---|---|---|---|
| 1:1 | 1:1 | 50 Ω | 50 Ω |
| 4:1 | 2:1 | 200 Ω | 12.5 Ω |
| 9:1 | 3:1 | 450 Ω | 5.6 Ω |
| 16:1 | 4:1 | 800 Ω | 3.1 Ω |
| 49:1 | 7:1 | 2450 Ω | 1 Ω |
| 64:1 | 8:1 | 3200 Ω | 0.8 Ω |
The NanoVNA is least accurate at the extremes, so confirm 49:1 and 64:1 by counting turns. Some transmission-line 4:1 and 9:1 types get their ratio from how the wires are connected, not from the turns count.
Relative turns for each ratio. The high-impedance side always has more turns.
What each ratio is used for
| Ratio | Typical use |
|---|---|
| 1:1 | Feedline choke, or dipole to coax |
| 4:1 | Folded dipoles and loops (about 200 Ω) |
| 9:1 | Random-wire antennas (about 450 Ω) |
| 49:1 and 64:1 | End-fed half-wave wires (high-impedance feedpoint) |
Winding types
Winding style is a clue, not proof. The same twisted pair can be wired as a voltage or a current type, so confirm it with the proof test further down.
| What you see | Likely type | Notes |
|---|---|---|
| One coil with an extra tap wire | Voltage, autotransformer | Beep test shows a DC path |
| Two separate windings | Voltage, two-winding transformer | Beep test shows no DC path |
| Two wires wound side by side or twisted | Voltage or current | Depends on how the ends are connected |
| Thick coax cable through the core | Current, coax choke | Check the cable print or measure its diameter |
Three common ways a toroid is wound.
The 10 lab checks
Run these in order and write each reading down in the results sheet at the end.
Check 1: Look at it
Note the core size and colour, the wire layout (twisted, side by side, coax) and the connectors.
Check 2: Count the turns
Count how many times each wire passes through the core hole. Each pass through the hole is one turn.
Count the passes through the centre hole, not the wire on the outside.
Check 3: Beep test
A DC path between input and output means an unun or autotransformer. No path means the sides are isolated.
A beep between an input and an output terminal means they share a winding.
Check 4: Find the ratio
Put a 50 Ω resistor on one side and read the impedance of the other side with the NanoVNA at 7 MHz, then swap sides and repeat. Compare the readings with this table.
| You read | Ratio |
|---|---|
| 50 Ω both ways | 1:1 |
| 200 Ω or 12.5 Ω | 4:1 |
| 450 Ω or 5.6 Ω | 9:1 |
| 800 Ω or 3.1 Ω | 16:1 |
| 2450 Ω or 1 Ω | 49:1 |
| 3200 Ω or 0.8 Ω | 64:1 |
With the matched load on the high side, the NanoVNA should read about 50 Ω at the low side.
Check 5: Check the ratio by voltage
Feed in about 1 MHz and compare the input and output voltages on the scope. Square the voltage ratio to get the impedance ratio.
Check 6: Measure insertion loss
Sweep 1.8-30 MHz through the unit into the matched load. Over 0.5 dB of loss is poor. One caveat: a 200 Ω load going into a 50 Ω NanoVNA port is not a perfect loss measurement, so treat the number as a good rough check rather than a lab figure.
Sweep through the unit and read what comes out on the second port.
Check 7: Measure SWR
Use the same sweep. Under 1.5:1 is good, and a sharp rise shows where the bandwidth runs out.
What a good sweep looks like, and what a low-end or high-end rise means.
Check 8: Find the low-frequency limit
Leave the output open and read the input impedance. The higher it stays at low frequencies, the better the unit works down there. If you want the leakage inductance too, short the output and measure again.
Open and short tests on the output show the core and the leakage.
Check 9: Test the heat
Run rated power into the dummy load for 5 minutes. The core should stay barely warm.
Power test: transmitter into the dummy load, then check the core.
Check 10: Test the balance (baluns only)
Measure each output terminal to ground. The amplitudes should match and be opposite in phase.
A good balun gives two equal traces in opposite phase.
Voltage or current: the proof test
Putting different resistors on the two output terminals shows whether the balun keeps the current equal or the voltage equal.
- Input side: where the coax connects. It has one signal wire plus the shield, so it is called unbalanced.
- Output side: the two terminals that go to the antenna wires. This side is called balanced. Call the two terminals A and B.
- Ground: the coax shield on the input side. Connect both resistors to it.
- Signal source: a signal generator, or the NanoVNA output, at about 1 MHz.
- Connect a 50 Ω resistor from output terminal A to ground and a 100 Ω resistor from output terminal B to ground.
- Connect the signal source to the input (the coax side) at about 1 MHz and a low level.
- Measure the voltage from terminal A to ground, then from terminal B to ground, with the scope.
- Work out each terminal's current as its voltage divided by its resistor value.
Different resistors on the two output terminals show which quantity stays equal.
| Type | Voltages at A and B | Currents at A and B |
|---|---|---|
| Current (Guanella) | Different; higher at B (100 Ω) | Equal |
| Voltage (Ruthroff) | Equal | Different; higher at A (50 Ω) |
A common-mode impedance above 1 kΩ also points to a current type: tie both input terminals together, tie both output terminals together, and measure between the two pairs.
Common-mode test: tie each side together and measure between the two pairs.
A low reading means the unit does little to block stray current on the coax.
Potted or unmarked units
A potted unit with no markings can still be identified from its terminals alone. Map them, then use measured inductance and the same electrical tests to find the turns, ratio and type.
Inductance across each winding gives the turns ratio.
- Record its size and weight. The core is smaller than the resin block, so the block gives an upper limit.
- Map the terminals. Beep every pair with the multimeter, mark the pairs that connect, and note each pair's resistance. A shared terminal means an autotransformer; separate pairs mean separate windings.
- Measure the inductance of each winding at 1 MHz with the other windings open. Inductance rises with turns squared, so the turns ratio is the square root of the inductance ratio.
- Short one winding and measure another. A large drop means the windings are tightly coupled; little change means they are not.
- Confirm the ratio with resistors, as in check 4.
- Sweep insertion loss and SWR from 1.8-30 MHz. A self-resonance dip marks the top of the usable range.
- Run the proof test and the common-mode test to decide between a voltage and a current type.
- Prove the power rating by test only: step up the power into a dummy load and check the heat at each step.
Cutting or stripping the resin destroys the unit, so treat it as a last resort.
| Reading | What it tells you |
|---|---|
| DC path between terminals | Those terminals share a winding |
| Inductance ratio between two windings | Turns ratio is its square root |
| High open-circuit inductance at 1.8 MHz | Enough core and turns for the low bands |
| Loss rising steadily with frequency | A ferrite core is likely |
| Self-resonance dip | Upper limit of the usable band |
Which type is it?
Three tests sort any unit: the beep test splits autotransformers from isolated windings, the proof test gives voltage or current type, and the terminated reading gives the ratio.
Three tests sort any unit by winding, type and ratio.
Wire gauges
Wire gauge follows power level and insulation needs. The figures below are rough guides, and the core size matters as much as the wire.
| Use | Typical wire | Notes |
|---|---|---|
| QRP, up to 10 W | 22-26 AWG (0.4-0.65 mm) | Enamelled copper is fine |
| Up to about 100 W | 18-20 AWG (0.8-1.0 mm) | Most common for 1:1, 4:1, 9:1 |
| 200 W to 1 kW | 14-16 AWG (1.3-1.6 mm) | PTFE insulated, large core such as FT-240 |
| 49:1 and 64:1 end-fed | 18-22 AWG | Often on an FT-140 or FT-240 core for 100-200 W |
| Coax-wound chokes | RG-316 up to 100 W; RG-142 or RG-400 up to 1 kW | Use PTFE coax; RG-58 only for low power |
On one unit, the low-impedance winding carries the most current and takes the thicker wire. The high-impedance winding carries little current but high voltage: 100 W into 2450 Ω is about 500 V RMS, so use PTFE or thick enamel insulation.
Identifying unknown wire
- Scrape off a short section of enamel or strip the insulation.
- Measure the bare copper with calipers or a micrometer.
- Match it to the table below.
| AWG | Diameter (mm) |
|---|---|
| 14 | 1.63 |
| 16 | 1.29 |
| 18 | 1.02 |
| 20 | 0.81 |
| 22 | 0.64 |
| 24 | 0.51 |
| 26 | 0.40 |
For coax, read the print on the jacket. If it is blank, measure the outer diameter: RG-316 is about 2.5 mm, while RG-142 and RG-58 are both about 5 mm. Those two look alike, so the white PTFE insulation under the jacket is the giveaway for RG-142.
Measure the bare wire, and put the thicker wire on the low-impedance winding.
Core identification
Measure the core to get its size, then measure inductance to work out its mix. Take AL values from the manufacturer's datasheet for that size and mix.
Three caliper readings identify the core size.
| Designation | Outer diameter |
|---|---|
| FT-50 | 12.7 mm (0.5 in) |
| FT-82 | 21 mm (0.82 in) |
| FT-114 | 29 mm (1.14 in) |
| FT-140 | 35.5 mm (1.4 in) |
| FT-240 | 61 mm (2.4 in) |
The T-xx powdered iron cores follow the same inch-based sizing (T-50 is 0.5 in).
- Colour: powdered iron cores are painted (red is mix 2, yellow is mix 6). Ferrite cores are usually dull grey or black with no code, so identify their mix by measurement.
- Ten-turn inductance test: wind exactly 10 turns of insulated wire (about 0.8 mm, 20 AWG) on the bare core, spaced evenly round it. Measure the inductance with the NanoVNA (open the other end, use a short lead). AL = L in nH divided by 100, because 10 turns squared is 100. Compare AL with the manufacturer's datasheet (Fair-Rite for ferrite, Micrometals or Amidon for powdered iron). For example an FT-140-43 is roughly 885 nH per turn squared and an FT-140-61 roughly 140.
- Frequency caveat: datasheet AL is measured at low frequency (about 10 kHz) and ferrite loses permeability as frequency rises, so at 1 MHz the NanoVNA will often read lower than the datasheet. Use the result to tell the mixes apart (43 reads far higher than 61), not to match the exact number.
- Frequency sweep: measure Ls and Rs at 1, 3.5, 10 and 30 MHz. Powdered iron shows flat Ls and low Rs. Ferrite shows Ls falling and Rs rising, and the frequency where Rs climbs separates mix 43, 61 and 31.
Results record sheet
Fill in one row per check for each unit you test.
| Check | What to record | Reading | Pass or fail |
|---|---|---|---|
| 1. Visual | Core size, colour, winding layout | ||
| 2. Turns | Turns on each winding | ||
| 3. Beep test | DC path yes or no | ||
| 4. Ratio (impedance) | Reading both ways at 7 MHz, ratio found | ||
| 5. Ratio (voltage) | Vin, Vout, squared ratio | ||
| 6. Insertion loss | dB at 1.8, 7, 14, 30 MHz | ||
| 7. SWR | Worst SWR and where | ||
| 8. Low-frequency limit | Open-circuit input impedance at 1.8 MHz | ||
| 9. Heat | Core temperature after 5 min at rated power | ||
| 10. Balance | Terminal amplitudes and phase difference | ||
| Proof test | Equal voltages or equal currents | ||
| Wire | Gauge and insulation | ||
| Core mix | AL and best-match mix |
Pass or fail and troubleshooting
A good unit shows insertion loss under 0.5 dB, SWR under 1.5:1 across its bands, common-mode impedance above 1 kΩ (current types), and a core that stays barely warm.
| Symptom | Likely cause | Fix |
|---|---|---|
| Hot core or high loss | Core saturating, wrong mix, too few turns | Larger core, more turns, lower-loss mix |
| SWR rises at high frequencies | Leakage inductance, long leads | Shorter leads, tighter winding, small compensating capacitor |
| Poor match at low frequencies | Too few turns or low AL | More turns or a higher-permeability core |
| Ratio reads wrong | Miscounted turns or wrong connections | Recount, check wiring against the ratio table |
| Unexpected DC path | Shorted turns or shared connection | Beep-test each winding separately |
| Poor balance | Low common-mode impedance | Measure common-mode impedance; add a choke |